The microporous material for orthopedic soles is an increasingly popular technical solution in the field of orthopedic and comfort footwear, thanks to its excellent physical properties and its ability to provide support and comfort to those suffering from foot disorders, postural imbalances, or requiring corrective support. PBS Soles Srl manufactures orthopedic soles in microporous material through tailor-made processes, combining precision, experience, and high-performance materials.
In orthopedic footwear, the role of the sole is crucial. It must provide a stable base, cushion body weight during walking, and facilitate proper weight distribution. Thanks to its compact yet flexible structure, microporous material is particularly suitable for fulfilling these requirements.
What is microporous material and why is it used in orthopedic soles
Microporous material is an expanded rubber-based compound (or similar material), characterized by controlled density and a closed-cell structure. It is available in different degrees of hardness and thickness and can be formulated according to the final application.
Its main features include:
- high shock absorption capacity
- lightness combined with mechanical resistance
- easy processing and precise cutting
- excellent adhesion to other materials
- long-term durability, even under intensive use
For these reasons, microporous material for orthopedic soles is often preferred over heavier or stiffer alternatives, especially in footwear designed to deliver long-lasting comfort and postural support.
Applications of microporous material in orthopedic footwear
Microporous soles are used in various types of orthopedic footwear, from shoes designed for removable insoles to custom-made solutions for people with specific conditions such as hallux valgus, flat feet, heel spurs, or joint problems.
PBS Soles manufactures microporous orthopedic soles suitable for:
- corrective footwear for adults and elderly people
- pediatric orthopedic shoes
- custom-made insoles for modular footwear
- professional footwear for workers who stand for long periods
Thanks to the use of microporous material, it is possible to create a comfortable base that cushions impacts during walking and reduces strain on joints and the spine.
Tailored production and combination with other materials
PBS Soles offers a flexible production system capable of developing fully customized soles in microporous material. The process may include CNC cutting, multilayer lamination, specific shaping for the metatarsal area or heel, and integration of sections with different densities to achieve bi-density effects.
Microporous material can be combined with:
- EVA or non-slip rubber layers
- PU midsoles or additional cushioning components
- coverings in leather, technical fabrics, or antibacterial linings
This allows the creation of soles that are not only functional but also visually appealing and suitable for the modern orthopedic footwear market.
Performance and long-term durability
Microporous material for orthopedic soles is recognized for its dimensional stability and the ability to retain its properties over time. The soles made with this material do not deform easily and maintain their structure even under repeated stress or heavy loads.
Furthermore, the material is resistant to moisture and mild chemical agents, making it easy to clean and suitable for professional or clinical environments, where hygiene and practicality are essential.
Technical development focused on well-being
The development of orthopedic soles requires technical expertise and a deep understanding of the user’s needs. PBS Soles collaborates with podiatrists, orthopedic technicians, and specialist shoemakers to define the optimal structure of each sole. The process is based on the analysis of the user’s foot, posture, and potential biomechanical issues.
In this context, microporous material proves to be an ideal ally. It is a highly adaptable material, capable of being shaped precisely, tailored to individual needs, and compatible with other footwear technologies such as built-in supports or removable insoles.
A modern solution for orthopedic comfort
The orthopedic footwear industry is constantly evolving, both from a technical and regulatory standpoint. The use of microporous material for orthopedic soles makes it possible to combine innovation and functionality, delivering footwear that truly improves the quality of life for its users.
PBS Soles offers advanced solutions for orthopedic and comfort footwear manufacturers, ensuring the use of carefully selected materials, technical know-how, and flexible production processes. Microporous material is now one of the most appreciated choices, thanks to its reliable performance and versatility in custom orthopedic designs.