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How to Choose the Right Soles for Your Footwear Line

Sep 15, 2025 | News

In the development process of a shoe collection, choosing the sole is a crucial step that is often underestimated. Each footwear model has specific needs in terms of functionality, aesthetics, comfort, and performance. Knowing how to choose soles for footwear correctly ensures final product quality, durability, and consistency with the brand identity.

PBS Soles supports shoemakers, designers, and brands in selecting the most suitable sole by combining materials, technologies, and custom design. In this article, we explore the main factors to consider when making a conscious and high-performing choice.

  1. Type of footwear: style and function first

Each type of shoe requires a sole designed for a specific purpose. For example:

  • Sneakers need light and flexible soles, often in EVA or TPU, with good rebound and a sporty look.
  • Comfort shoes focus on soft materials and structures that reduce foot fatigue.
  • Fashion footwear prioritizes aesthetics, finishes, and customization.
  • Orthopedic shoes require stable, cushioned soles compatible with insoles or lifts.
  • Work or outdoor shoes require grip, wear resistance, and anti-slip properties.

Understanding the final use context is the first step to effective selection.

  1. The right material for the desired performance

PBS Soles works with a range of technical materials, each with distinctive features:

  • EVA: lightweight, elastic, ideal for comfort and lifestyle.
  • Microporous: suitable for orthopedic and classic shoes, good absorption.
  • Rubber: resistant and with excellent grip, ideal for outdoor and safety shoes.
  • Cork: natural, breathable, perfect for sandals and eco-friendly solutions.
  • TPU: high resistance and flexibility even at low temperatures.

Each material can be offered in different densities, colors, treatments, and finishes, all customizable.

  1. The shape and design of the sole

The sole shape affects both the ergonomics and appearance of the shoe. Key elements to evaluate include:

  • Profile: thin, thick, sharp-edged, or rounded?
  • Tread: pronounced grip or smooth surface?
  • Thickness: uniform distribution or reinforced zones?
  • Curvature: flat sole or with arch support?

PBS Soles offers a wide range of base models and also provides the option to create custom molds for exclusive projects.

  1. Target market: who will wear the shoe?

The shoe’s target audience also influences sole selection:

  • Youth = lightweight, colorful, modern look
  • Seniors = comfort, stability, soft materials
  • Technical/professional = functionality, resistance, safety

A good sole supplier helps tailor every choice to your market and trends.

  1. Quantities and production method

Another key factor is the scalability of production:

  • For small series, it’s best to choose readily available or adaptable soles.
  • For medium-large volumes, custom-designed soles are ideal.
  • Some materials (like EVA or microporous) allow mold-free processing, great for production flexibility.

PBS Soles offers custom production even in small batches, ensuring maximum design freedom.

The sole is the foundation of every collection

Choosing the right sole is not just a technical matter: it’s a strategic choice that impacts cost, design, functionality, and product positioning.

Relying on an expert partner like PBS Soles means accessing personalized consulting, flexible production, and a wide range of solutions for every type of shoe.

Do you have a specific project? Let's talk about it together

PBS Soles Srl supports you in developing custom soles, even for small batches or experimental collections. If you are looking for customized production, we can support you from the drawing stage to the finished bottom.

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